EOL Testing Modules Packs
Ador Digatron – an innovator within the battery industry with advanced turn-key solutions for battery testing partners with DSA – a specialist for innovative communication solutions for automotive electronics.
Specialist teams from Ador Digatron and DSA with proven engineering knowledge & skills came together to make battery testing and diagnostic most efficient & safe, ensuring sustainability of lithium batteries. We develop a modular end-of-line test solution where pre-defined test regime modules can be selected as per your requirement. Battery EOL tester supports the entire workflow of EOL testing by offering customized communication & testing solutions including electrical test, leakage test, BMS configuration etc.
Additionally, it has a centralized database for analytics & traceability that leads to electrical & electronic testing from one source – providing continuous optimization of battery manufacturing & assembly. Battery EOL tester seamlessly integrates into existing EOL procedures, supporting the first life of your battery in production, testing & after-sales taking all in one battery testing & diagnostics to an advanced level.
FUNCTIONS & APPLICATIONS
|High Voltage Insulation Test:
|Test identifies possible insulation faults in HV components and/or HV cables
|High Voltage Withstand Test:
|Same as for insulation testing, but different standards. Test identifies possible insulation defects in HV components and/or HV cables
|Leakage Test for Cooling System:
|Test ensures that no cooling liquid gets inside the HV battery
|Leakage Test for Housing:
|Test ensures that the housing is (water) tight so that the battery is not flooded when the vehicle is submerged.
|Visual inspection with checklist app. or automated optical inspection system.
|BMS Programming, Configuration and Verification:
|Updating the operating software of the BMS control unit and vehicle-specific configuration of the battery.
|BMS General Diagnosis:
|(Error Codes, general status, cell voltage, current, temperature, I/Os)
|BMS current sensor verification (charge current and Voltage measurement) Set the desired SOC (state of charge). Make sure that the battery is sufficiently charged for the further production process.
|SOC Verification Cycle:
|Defined cycle that is needed by BMS to calculate SOC.
|High current discharge DCIR (internal DC resistance) Thermal hot spots detection (with IR optical inspection/IR analysis software)
Controlled fuse test
|BMS Sensor Verification:
|Verification of the range calculation and the charging, discharging functions and overcharge protection
|Simulation Of Charging Stations:
|Ensure that communication between the charging station and the internal charging electronics works properly.
Worldwide standards: CCS/GB/T27930/CHAdeMO
|Temperature Sensor Verification:
|Reference measurement for verification of the temperature sensors
|Simulation Of Fault Conditions:
|Simulate short circuit Connect external resistors
|Pyro Fuse Test:
|Pyro circuit test (connectors, cables and firing circuit)
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